Northland Plastics is pleased to support the industrial automation and material conveyance market by offering conveyor coating solutions. Conveyor coatings and/or conveyor roller covers are plastic (TPU or Flexible PVC) tubes that cover a traditional aluminum-based roller in a conveyor system. As e-commerce has grown ubiquitous throughout the past decade so too have distribution centers, 3PL’s, and warehouse solutions. The necessity of fast, efficient, and reliable conveyance systems has grown hand-in-hand with these solutions.
Northland Plastics offers TPU or Flexible PVC conveyor coatings in any durometer (typically 85A), diameter, wall thickness, and color that our customers require. Conveyor coatings slide over and cover traditional aluminum rollers used in conveyance systems and offer multiple benefits:
Benefits of Conveyor Roller Covers
- Durability – Durability is one of the main reasons for choosing a conveyor roller cover. The application of a conveyor roller cover radically increases the life of a conveyor system and ensures uninterrupted service.
- Friction – TPU and PVC provide unequaled traction and grip to improve conveying efficiency and prevent slippage, even on inclines and high-speed systems.
- Product Quality – Having a conveying system that is coated to carefully handle materials makes it possible to convey delicate and sensitive materials without worrying about product damage. Transported items are protected from scratches, dents, chipping, and other forms of impact damage.
- Product Protection – TPU and PVC help conveyor belts retain a clean surface regardless of the environmental conditions and are resistant to the effects of solvents, chemicals, and oil. This aspect of TPU and PVC is a further guarantee of the quality of the protection products receive during transport.
- Cleaning – The application of a conveyor coating makes cleaning and maintenance of a conveyor belt system quicker and easier.
- Conveyor System Operation – As anyone in industrial operations will tell you, the failure of a conveying system can lead to cost overruns and production downtime. Such failures are costly and reduce profit margins. Coating a conveyor system with technically proven, high-quality, durable TPU or PVC reduces concerns regarding conveyor system failure due to roller deterioration. High strength coatings keep mechanisms clean and operational.
- Line Rate – In the modern era, speed is a major aspect of life. This is especially true in warehousing, where time is money. Although uncoated conveyor belts can move packages and products at a constant rate, conveyor belts coated by Northland Plastics are able to move products faster, more efficiently, safer, and make it possible for quicker loading and deliveries.
How Conveyor Roller Covers Enhance Industrial Efficiency
Conveyor roller covers are an important upgrade for facilities looking to improve line speed, reduce wear, and protect transported goods. Northland Plastics’ TPU and flexible PVC coatings are engineered to deliver consistent grip, reduce vibration, and minimize product damage across high-speed and incline conveyor systems. These covers are especially valuable in e-commerce fulfillment centers, 3PL operations, and automated packaging lines.
Customization for Performance and Compatibility
Every facility has unique requirements, and Northland Plastics meets them with fully customizable roller cover options. Customers can specify durometer ratings, wall thicknesses, diameters, and colors to match their operational needs. Whether optimizing for traction, durability, or visual identification, our team ensures each cover is tailored for maximum compatibility and performance.
Designed for Warehousing and Distribution Demands
As distribution centers grow in complexity and throughput, the need for reliable conveyance systems becomes more urgent. Northland Plastics’ roller covers help maintain consistent line rates, reduce downtime, and support safer material handling. Our coatings are resistant to chemicals, oils, and abrasions, making them ideal for demanding warehouse environments.
Frequently Asked Questions (FAQ)
What Materials Are Used for Conveyor Roller Covers?
We primarily use TPU (Thermoplastic Polyurethane) and flexible PVC, which offer excellent durability, grip, and resistance to chemicals and abrasion.
Can I Customize the Size and Hardness of The Covers?
Yes. We offer covers in any durometer (typically 85A), diameter, wall thickness, and color. Our team will help you select the right configuration for your system.
How Do Roller Covers Improve Conveyor Performance?
They increase traction, reduce slippage, protect products from damage, and extend the life of aluminum rollers by shielding them from wear and impact.
Are These Covers Suitable for High-Speed or Incline Conveyors?
Absolutely. TPU and PVC provide superior grip and stability, making them ideal for high-speed sorting lines and inclined transport systems.
Do You Serve Specific Industries or Facility Types?
We work with distribution centers, 3PLs, automated warehouses, and industrial manufacturers across the country. Our solutions are tailored to meet the needs of modern material handling operations.
At Northland Plastics, we realize the importance of conveyor systems as an essential part of production and material handling. The conveying of parts, packages, and equipment removes the need for manual material handling for warehousing and the production of components. Rugged, durable, and resilient, conveyor systems are designed to last for many years as a vital part of industrial operations.
As durable and strong as aluminum conveyor rollers are, they are susceptible to impacts, abrasions, and stress that deteriorate their surface and diminish their useful life. Due to the cost of replacing conveyor rollers, industrial users looked for solutions that would protect their conveyor systems and extend the life of the systems. The experts at Northland Plastics, in coordination with our industrial partners, have developed high quality coatings that can be easily applied to conveyor rollers to increase their longevity.
The expansion of industrial operations has led to a greater need for efficient warehousing and storage. As every warehouse manager can attest, proper organization and effective movement of product is essential. Northland Plastics, being acutely aware of the needs of warehousing, has worked closely with companies to improve product movement in storage facilities. Our team of Northland professionals and experts has carefully examined and studied the needs of the growing number of warehouses and developed coatings specifically designed for the special needs of warehouse conveying systems.
Contact us for more information on Northland’s conveyor coating solutions.