Northland Plastics offers comprehensive plastic fabrication services as part of our secondary operations. We specialize in unique and complex fabrications including automated inline fabrication, custom fabrication, assembly and more. As an experienced plastic extrusion company, we understand specifications for a plastic profile extrusion are different depending on the application, and that meeting all requirements is essential to our customers’ (and our) success.

Secondary operations allow us to meet our customers’ needs when their plastic part requirements either cannot be met technically in line (kitting, specialty packaging) or when it’s not economical to build tooling/capabilities in line (lower volume products). Our plastic fabrication capabilities allow us to provide customers with the finished good they require for the lowest possible total cost.

A variety of plastic parts from Wisconsin plastic fabricator

Post-Extrusion Fabrication Capabilities

Northland’s plastic fabrication services and secondary operations include but aren’t limited to:

  • Punching
  • Routing
  • Drilling
  • Cutting
  • Die Cutting
  • Plastic CNC Machining
  • Printing
  • Plastic Welding/Heat Sealing
  • Solvent Bonding
  • Sanding/Buffing
  • Notching
  • Plastic Part Assembly
  • Heat Forming (Thermoforming)
  • Special packaging
  • Kitting
  • Hot Stamping
  • Painting
  • Edge Finishing

Most plastic materials can be fabricated, and we’re happy to help you make the best material selection for your application based on part geometry, tolerances and environmental conditions. Northland offers cost-effective PVC fabrication, HDPE fabrication, and plastic fabrication for many other materials.

Plastic fabrication tools including plastic drills, plastic routers and plastic punches

Plastics Fabrication

As a full-service plastic extrusion company, Northland Plastics has the fabrication expertise required to meet our customers’ cutting, punching, drilling, routing, or machining needs. Any post-extrusion fabrication needs can be met by our secondary operations team. Complex problems require creative solutions, and we pride ourselves on working with our customers to develop new and robust ways of creating value.

Plastic part fabrication

Heat Sealing, Forming, Bonding & more

Applying heat in a precise manner allows customers endless possibilities to meet their unique design requirements. Northland has capabilities to weld extruded profiles together, chemically bond materials, heat form plastic extrusions to different angles or dimensions, and much more.

Plastic fabrication company in Wisconsin offering special packaging and assembly services

Specialty Packaging & Assembly

Depending on the unique needs of each customer, Northland can offer specialty packaging, labeling and assembly. These value-added services not only provide customers the ability to select packaging required for their products, but also allows plastic extrusions to be co-packed with other products (screw packs, additional extrusions, injection molded parts, etc.) so that a packaged assembly can be sent either to the customer or directly to an end-user.


Northland Plastics believes strongly that its secondary operations team is vital to offering the value-added services our customers desire. Having a single source for both extrusion and fabrication allows our customers to meet their product demands in a timely and cost-effective manner. From additional fabrication, to packaging and kitting, to sourcing the best plastic extrusion materials, we’re proud of our ability to meet each customer’s requirements for their product.

Custom Plastic Fabrication & Cost Savings

Whether your application calls for standard plastic profiles or completely custom components, Northland Plastics has the extrusion and fabrication capabilities to create exactly what you need.

Our goal is to provide cost savings for our customers, which we achieve through our vertically-integrated design and manufacturing facility, comprehensive secondary operations, and commitment to continual improvement in material sourcing and production techniques. Located in Sheboygan, we serve customers throughout Wisconsin and nationwide. Contact us for more information about our plastic fabrication services or to request a quote.